ASA Version 1.04.01; P/N 499651-05 Rev. A
Created by: Lisa C Miner on 01/17/2005 at 03:56 PM


USER RELEASE NOTES FOR UNIVERSAL PLATFORM SOFTWARE
ASA Version 1.4.1 (UPS+ 2.6.4) P/N 499651-05 Rev. A


SYSTEM REQUIREMENTS - Machine

Windows Requirements:

A working knowledge of the following is required to install UPS+:
Hardware Requirements:

1. 166 Megahertz Pentium Processor or higher (Platform Machine, EPC-16 in the VME Chassis)
2. 256 MB of random access memory or higher
3. L-Block Machine or higher
4. Video Graphics Card capable of displaying a minimum of 800x600 pixels at 65,536 colors
5. 2 GB or more "free" hard disk space.
6. 4X CD-ROM drive or higher


Software Requirements:

1. Microsoft Windows 2000 Professional is installed.
2. UPS+ Support CD is installed (Version 2.04.00, part number 497473-05).
3. EPC-16 Video Drivers from the UPS+ Support CD are installed.
4. Administrator privileges for the local machine or PC on which the software will be installed.
5. License Manager CD is installed (Version 2.4, 498104-05).
6. SW, MCD Package Version 1.5.0 (p/n 501215-06) install is required for Genesis Bblock and Genesis Cblock machines. This would also include 4988A (Genesis Ablock) machine that has been retrofited with hardware kit p/n 49837801 in order to receive the latest software. MCD should not be used with the GSMxs 5785A machines.

Proms
Power-PC/SIO MCOS Board (P/N 49375801 or 49375802)
- Board is flashed with UIC PPC Boot Loader software (p/n 496432-01 or 496432-02). Power-PC/SIO MCOS Board (P/N 49375801 or P/N 49375802)
- Board is flashed with PCA, Power PC/SIO software (p/n 487218-01).
ID # 47753301 - FJ-07 head w/standard manifold
ID # 48747801 - FJ-07 head w/modified manifold
ID # 48756101 - FJ-09 head
ID # 49302603 - FlexJet 2 head


NOTE: Updated PROMS are not required unless they are included with your software update package. Please refer to the packing list enclosed with your software package.


Vision

Standard Options:

1. Advanced Motion Control for A+Machines V1.00.01 (p/n 497093-01 Rev A)
2. Advanced Motion Control for Genesis V1.01.00 (p/n 498127-02)

Purchased Options:

1. License, GEM for UPS+ (p/n 49403801). Software, UPS+ Gem Host GWA 4.5 - UIC 1.1 (p/n 497680-02).
2. UPS+ Offline SW (p/n 49881800)
3. UPS+ Offline Software-Upgrade (p/n 50118901)
4. License, C4 S/W KEY for UPS+ (p/n 49834001)
5. National Language for UPS+ (p/n 49882601)
6. NEW PRODUCT INTRODUCTION (NPI) MODE (p/n 50042701)
7. Look Before Pick for ASA (p/n 50333801)
8. Single Beam Prepick for ASA (p/n 50452201)




Vision Software Version

AIS630: AIS630 1.82.1 UIC 5.1
SMD640: ESI 3.24.1 UIC 5.4 (SMD640_5.4_2003-12-08_20.44.25)
SMD650F: ESI 4.3.1 UIC 5.4 (SMD650_1.0_2003-12-16_13.45.43)
SMD650H: ESI 4.3.1 UIC 5.4 (SMD650_1.0_2003-12-16_13.45.43)
SMD650HF: ESI 4.3.1 UIC 5.4 (SMD650_1.0_2003-12-16_13.45.43)
WF640: ESI 1.3 (ASA_UPS_1.3.x_2003-11-05_16.49.26)
WF650H: ESI 2.3 (wf650h_1203_2003_Initial)

READ ME FIRST

HEADS - FOUR SPINDLE Z CLUTCH
When upgrading from ASA 1.3.4 or below, defaults for the four spindle head must be set upon software installation in order to change appropriate axis parameters to prevent Z clutch problems.

The Z clutch now waits to disengage fully before re-engaging for the next spindle. The Z encoder position is also monitored after interlocks are broken in order to maintain correct Z position. Failure to do these things was resulting in damaged Z clutches and belts. (Def 47896)

FLIPCHIP CENTROID CALCULATION
When UPS+ software was first introduced, the flipchip placement location algorithm was changed such that the placement became based on the body center of component rather than based on the bump center (or feature center) of the solder bumps as it had been in OS/2 software. Therefore, when a customer moved an OS/2 product involving flipchips to a machine that was just upgraded to UPS+ or ASA 1.0.x, the components would be "misplaced" as compared with the OS/2 machine. Starting with UPS+ 2.4.x, or ASA 1.3.x, flipchips will be placed based on the feature center -- for those components that are placed at zero degree. The change was not implemented for other rotations until a later version of SM UPS+ software. The correction for other rotations has definitely been completed in UPS+ 2.6.4/ ASA 1.4.x.

Please use the following matrix to help determine how existing products needs to be adjusted when using asymmetric flipchips:



PICK/PLACE LOCATION FOR BGA/NBGA/FLIPCHIP
Non-symmetric BGA/BNGA/C4 measuring point for non-zero pick/place X/Y has changed to use the center of the bumps. This may require changing products created in earlier versions of software. (UPS+ 2.5.0)

THIN FILM APPLICATOR
When restoring a machine configuration that contains an LTFA from an earlier version of software, the default locations need to be set again to get the correct mounting positions. The X,Y location will be based on location relative to machine zero (similar to mounting an upward looking camera), rather than mounting location similar to a feeder.

SYSTEM REQUIREMENTS


None

KNOWN ISSUES


SINGLE BEAM PREPICK
In order to prevent the Single Beam Prepick feature from double picking parts in the first task block, the following sequence should be followed when loading the product:
1. Load the product.
2. Press the "Start" button and allow the machine to zero.
3. Press the "Start" button but DO NOT allow a board to transfer into the machine.
4. Reload the product and allow a board to transfer into the machine.
NOTE: This feature has been fixed in the ASA 1.6.1 release (User00076687).

NEW FEATURES



PROBLEM RESOLUTIONS
AMV HEAD
The dot inspection station now uses the correct delay when mounted on Precision Pro feeder banks (User00048544).

BACKUP/RESTORE
Wafer feeder barcode information is now properly backed up and can be restored (User00021317).

COMPONENT DATABASE
The C4-Pattern category now displays the appropriate C4 information -- "Lighting Polarity," "Bump Process," % Bump Process" (User00049630/35983).

COMPREHENSIVE IMPORT/EXPORT
When importing a dipping product from OS/2, a default fluxer location will be assigned (User00036161).

OS/2 dispensing products can now be imported (User00056294).

Products with local fiducials will now import properly from OS/2 (User000036108).

DISPENSING
The Dispensing folder is now created appropriately for existing products that did not previously have a dispense step and one was added later (User00049243).

ENHANCED PRODUCT SETUP
Enhanced component setup now correctly displays a message when a feeder is not appropriately mounted (User00048058).

FIDUCIAL TEACH BY SHOW
Reteach will not be allowed for Fiducial Teach By Show fiducials(User00025753).

Message added to indicate the fiducial downloaded information is complete and delay added to fiducial find, so that x,y offset and confidence could be seen on the vision monitor for each fiducial find (User00035320).

LOOK BEFORE PICK
Pattern components using Chip-LBP will no longer find/expect components off by 180 degrees when inspecting from feeders in the rear feeder bank (User00021738).

MACHINE CONFIGURATION
FlexJet Nozzle Changers now appear correctly in the machine configuration graphic display (User00047793).

LTFA modification in machine configuration won't cause the product editor to crash (User00035171).

NOZZLE CHANGER
The product editor now checks to make sure the appropriate number of flex nozzles are in the nozzle changer to prevent a machine hang for vacuum buildup during production (User00035996/47662).

A "waiting for vacuum buildup" message now appears when there is not enough vacuum buildup to change nozzles (User00047659).

The FlexJet nozzle changer default fiducial location for a GSMxs has been moved to the correct location (User00057650).

OPTIMIZATION
The optimizer now uses the correct machine configuration when updating a product (User00044051).

PRODUCT CONVERTER
The appropriate fluxer will be automatically assigned when products from previous versions of software are opened in ASA 1.4.x (User00035690).

PRODUCT EDITOR
Bypassing placements on the primary circuit will properly bypass placements on offsets (User00035155).

Local fiducials can now be applied to dispense steps so that dispensing can be done as accurately as the corresponding placements (User00047304).

Changing the board template will no longer bypass fiducials already on the board (User00036047).

PRODUCTION
When fluxing parts on a FlexJet head, the head will move to the thin film applicator first rather than the board (User00046784).

THIN FILM APPLICATOR
A default fluxer will be assigned to a dip step if a fluxer is not manually assigned (User00050421).

The RTFA is properly supported with Precision Pro feeder interface (User00050504/50409).

WAFER FEEDER
Z Pick or Z ejector cannot move unless Y has zeroed first to prevent Y axis errors (User00046903).

Flipper and Z eject axes default numbers have been corrected (User00048414).

Fine tune pick offset will no longer affect the search window during ejector verification (User00046939).

The message "magazine slot not used or bypassed for product," which appears whenever the magazine slot selected in wafer setup is not used in the product or is bypassed, has been modified to "Magazine slot is not used or component is bypassed in product." (User00047727)

Wafer feeder barcode labels are now configured properly (User00055967).

Default pick offset for a GSMxs machine is set correctly (User00055963).

Corrected server errors with reference die models so that the reference die/reference grid is more robust (User00058171).

Wafer feeder will zero without the "Waiting for flipper up" message being displayed (User00036054).