Product and Process Course Catalog |
---|
Course Title: | HSC/IL7-M-L2--Lightning High Speed Chip Head and InLine 7 Head Advanced Maintenance | |
---|
Course level: | Level 2 | Relevant product codes: | 4703A - Fuzion 1, 4703B - Fuzion 1, 4703B - Fuzion 1, 4704A - Fuzion 2, 4704B - Fuzion 2, 4704B - Fuzion 2, 4705A - Fuzion 4, 4705B - Fuzion 4, 4705B - Fuzion 4, 4706A - Fuzion XC2, 4706B - Fuzion XC2, 4706B - Fuzion XC2, 4993B - Single Beam Lightning (GC30S), 4993B - Single Beam Lightning (AC30S), R4983 - Advantis Lightning, R4984 - Advantis Multifunction, R4990 - Genesis DB Lightning, R4991 - Genesis Quad Beam Lightning, R4992 - Genesis SB Multifunction, R4993 - Genesis SB Lightning, 4984B - Advantis Multi Function, 4988F - Dual Beam Multifuction (GX-11D), 4988F - Dual Beam Multifunction (GI-14D), 4990D - Dual Beam Lightning (GC60D), 4990D - Dual Beam Lightning (AC60D), 4991D - GC-120Q, 4992B - Single Beam Multifunction (GX-11S), 4992B - Single Beam Multifunction (AX-7S), 4983A - Advantis HSC, 4985A - Advantis, 4990C - GC60D - Genesis Lightning, 4991A - GC-120Q, 4993A - GC-30S, 4990C - Genesis Lightning | Course length: | 5 days | Overview: | This course provides the knowledge and skills necessary to remove and install the head and perform corrective maintenance including the removal and replacement of all field replaceable parts. This course applies to the 30-spindle Lightning Head and the InLine 7 Head, which are used on the Genesis and AdVantis Platforms. Please notify us in advance if a student requires training for only one of these heads. | Who should take this course? | This course is intended for technicians who are expected to troubleshoot and repair parts on the Lightning and InLine 7 heads. | Prerequisites: | • Trainees should be able to perform all level-1 tasks that apply to their job, including head operation, and head preventive maintenance tasks. • Customers who have Magellan Calibration, MMI AT, and/or MMI kits should have previous training or experience with these tools. This course may provide only a brief review of these processes. | Required Materials: | • Training heads, suitable for disassembly/reassembly by inexperienced students (not a production head) • Portable MCCM Calibration Kit - P/N 50454101; Lightning 30 Cal Nozzle Kit - P/N 50114402; Lightning Tool Kit - P/N 49714602; *0201 Live Trim Kit - P/N 51236201; **Adhesive Kit for 0201 Live Trim - P/N 51236203
* This kit is recommended to trim Lightning Heads for customers who run 0201 or smaller components. ** Note: The adhesive kit contains aerosol cans (3M spray adhesive & adhesive remover) which are considered HazMat items. Please check your local regulations before ordering. This item cannot be shipped everywhere in the world. | During this course you will: | Lightning Head tasks: • Briefly review all Lightning Head parts and functions. • Briefly review Lightning Head theory of operation, to include: Zeroing, PreProduction Nozzle Setup, and Production processes. • Configure production variables that affect Lightning Head operation. • Identify and correct common Lightning Head operator errors. • Remove the Lightning Head. • Perform corrective maintenance: Remove and replace all field-replaceable Lightning Head parts and assemblies. • Review the process of replacing the PHI VRM board: Flash, PHI LM Cal • Perform PHI LM Calibration. • Perform PHI Zero Offset setup. • Use all Lightning Head diagnostic tools to troubleshoot the head, to include Lightning Head Diagnostics/Subsystem Control, AMC for Z, and AMC for PHI. • Briefly review (only) the processes for Magellan Calibration, trimming (MMI AT), and measuring machine performance (MMI).
InLine 7 Head tasks: • Describe IL7 theory of operation • Install the Head and configure the Head specific options on the Platform. • Perform setups and review preventive maintenance tasks. • Perform the most common corrective maintenance tasks. • Use Diagnostics tools, to include: MDS, Diagnostics II, Discrete I/O • Review Programming differences. • Troubleshoot head performance. • Review MCCM Calibration. (Optional: For those with MCCM Calibration kit only.) • Review the MMI AT trimming process. (Optional: For those with MMI kit only.) | Suggested additional courses: | GEN-E-L2 | Typical Course Schedule: | A typical course schedule is shown below: |   |   | Day 1 | Day 2 | Day 3 | Day 4 | Day 5 |
---|
  8 AM to 12 PM | Review Theory of Operation, common operator errors, production variables, common operator errors | Corrective Maintenance, setups, and head replacement | Diagnostic tools; Review Cal, MMI AT, and MMI processes | Disassemble and rebuild head and nozzle changer | Perform head setups; Review PM tasks |   1 PM to   4 PM | Head removal and corrective maintenance | Diagnostic tools; Review Cal, MMI AT, and MMI processes | Review head theory of operation; Remove head and nozzle changer | Disassemble and rebuild head and nozzle changer; Replace head and nozzle changer | Use Diagnostics tools; Troubleshooting head performance
Review Calibration and MMI AT
(Optional) |
|
|