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| Course Title: | VS-OM--6241F-G VCD Axial Sequencer Inserter: Operation and Maintenance |
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| Course level: | Level 2 |
| Relevant product codes: | 6241F VCD/Sequencer 8 Axial Sequencer/Inserter |
| Course length: | 4.5 days |
| Overview: | This course is designed primarily for individuals who need to operate and maintain Universal®'s 6241F VCD 8 Sequencer Inserter. Extensive hands-on time with the machine will ensure that each trainee has ample opportunity to practice the skills identified in the course objectives. Board handling training is not part of this course. This may be arranged separately. |
| Who should take this course? | Anyone who must operate the machine and perform mechanical or electrical adjustments to the machine. The adjustments covered by the course material are ones that are usually performed on a regular basis. The adjustments covered in the course represent a thorough setup. Typical titles of trainees attending this course include engineers and maintenance technicians. |
| Prerequisites: | • Ability to use computer keyboard and mouse/trackball to navigate in a windowing environment. • Ability to recognize and read machine indicator lights and sensors. • Ability to read machine manuals in English. • Ability to use hand tools, calipers, feeler gauges, and digital multimeter. |
| Required Materials: | The following setup tools are shipped with each new machine and are required to perform the tasks in this course.
30685901 clinch cylinder wrench 46808002 torque wrench, rotary table squareness adjustment 45081602 adaptor for above wrench 47769301 rotary table alignment dowel 12757000 spring hook 47490803 clinch set-up tool 43806311 head to clinch alignment tool 40995904 disp head gauge plate
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| During this course you will: | • Operate the machine, and recover from machine interrupts. • Perform daily, weekly, and monthly preventive maintenance. • Perform standard mechanical and electrical adjustments required to maintain machine performance for three to six months after machine installation. |
| Suggested additional courses: | ERVIM8: Expanded Range Verifier for Generation 8 Machines, IM8ECTT: All Insertion Mount Generation 8 Machines: Electrical Control Theory and Troubleshooting |
| Typical Course Schedule: | |
|   | |   | Day 1 | Day 2 | Day 3 | Day 4 | Day 5 |
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  8 AM to 12 PM | Describe the theory of operation of the machine
Use Product Trainer Software
Observe safety requirements
Prepare the machine for operation | Identify PM tasks
Use IM-UPS to check machine functions | Perform Dispensing Head PM and setup | Perform Insertion Head PM and setup | Perform X-Y Positioning System PM and setup
Perform BEC setup |   1 PM to   4 PM | Operate the machine
Recover the machine from operation interruptions
Operation Exit Test | Use IM Diagnostics to check machine functions | Perform Sequencer Chain PM and setup
Perform Insertion Chain PM and setup | Perform Clinch PM and setup | |
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